The High Purity Ceramic Fiber Module (1260°C) is a pre-folded or stacked insulation module made from high-quality aluminum silicate ceramic fiber blanket. Designed for direct installation on furnace linings and high-temperature equipment, this module offers excellent thermal insulation, high temperature resistance, and simplified installation.
Technical Specifications of High Purity Ceramic Fiber Module
| Parameter | Value |
|---|---|
| Classification Temperature | 1260°C |
| Working Temperature | ≤ 1150°C |
| Density | 160–220 kg/m³ |
| Thermal Conductivity (500°C) | ≤ 0.135 W/m·K |
| Shrinkage (24h at 1260°C) | ≤ 4% |
| Chemical Composition | Al₂O₃ + SiO₂ ≥ 97% |
| Module Structure | Folded/stacked, anchored |
Key Features
Rated Temperature: 1260°C
High Purity Composition: Made from high-purity aluminum silicate fibers to ensure low thermal conductivity and chemical stability.
Excellent Thermal Performance: Maintains insulation integrity and thermal efficiency at elevated temperatures.
Pre-Compressed Design: Expands upon installation to ensure tight joints and minimize heat loss.
Anchoring System Compatible: Integrated with stainless steel anchoring hardware suitable for direct attachment to metal or refractory linings.
Low Heat Storage: Ideal for rapid heat-up and cool-down cycles in industrial furnaces.
Resistant to Thermal Shock: Maintains structural stability under fluctuating temperatures.
Typical Applications
The High Purity Ceramic Fiber Module (1260°C) is widely used in:
Industrial furnaces and kilns
Petrochemical heaters
Boilers and heat treatment chambers
Ceramic, metallurgy, and glass production
Power generation and incinerators
Production Details of High Purity Ceramic Fiber Module
The High Purity Ceramic Fiber Module (1260°C) is manufactured using premium-grade aluminum silicate ceramic fiber blankets, which are folded or stacked under controlled conditions to form compact, modular insulation units. These modules are reinforced with stainless steel anchors and retainers to ensure secure installation on high-temperature furnace linings. The fiber material is formed from high-purity raw materials through a melt-spinning process, ensuring uniform texture, excellent thermal stability, and low thermal conductivity.
Each module is precisely compressed to ensure tight interlocking during installation, minimizing gaps and heat loss. The modules are designed to expand slightly when heated, creating a self-sealing effect that enhances energy efficiency. This product is engineered to meet the rigorous demands of continuous high-temperature operations in industrial furnaces, kilns, and other thermal processing equipment.
Packing and Shipping Details
Each High Purity Ceramic Fiber Module is individually wrapped in high-strength plastic film or heat-shrink packaging to protect against moisture, dust, and mechanical damage during handling. Modules are then arranged in heavy-duty corrugated cartons or plywood crates, depending on order size and transportation method.
Frequently Asked Questions (FAQ)
Q1: What is the temperature rating of the High Purity Ceramic Fiber Module?
The module is rated for continuous use at temperatures up to 1260°C, making it suitable for a wide range of high-temperature industrial applications.
Q2: What are the modules made of?
They are manufactured from high-purity aluminum silicate ceramic fibers processed through a melt-spinning and blanket-stacking technique, ensuring excellent thermal performance and chemical stability.
Q3. How are the modules installed?
Each module comes pre-assembled with a stainless steel anchoring system, allowing for fast and secure attachment to furnace walls, roofs, or other high-temperature structures.
Q4: Can the modules expand during operation?
Yes. The modules are pre-compressed and designed to expand slightly when heated, ensuring tight joints and minimizing heat loss between seams.
Q5: What are the available sizes?
Modules are available in standard dimensions, but custom sizes can also be produced to fit specific furnace designs or application needs.
