The 1260 Ceramic Fiber Module for Industrial Furnaces is a pre-compressed, high-performance thermal insulation unit made from high-purity ceramic fiber blanket. Designed to withstand temperatures up to 1260°C (2300°F), this module is engineered for quick installation and long-lasting durability in demanding high-temperature industrial environments.
Formed through folding or stacking techniques and supported by embedded anchoring systems, the 1260 ceramic fiber module ensures minimal heat loss, excellent thermal shock resistance, and outstanding energy efficiency in furnace linings, kiln walls, and other refractory systems.
Technical Specifications of Mechanism Ceramic Fiber Board
| Parameter | Value |
|---|---|
| Classification Temperature | 1260°C |
| Recommended Operating Temp | ≤1150°C continuous |
| Material Composition | Al₂O₃ + SiO₂ (Standard Grade Fiber) |
| Fiber Type | Spun ceramic fiber blanket |
| Bulk Density | 160–220 kg/m³ (customizable) |
| Thermal Conductivity (800°C) | ≤ 0.20 W/m·K |
| Shrinkage (24h @ 1000°C) | ≤ 3% |
| Color | White |
| Anchoring System | Y-type / L-type / V-type / custom |
Key Features
Rated Working Temperature: 1260°C (2300°F)
High Thermal Efficiency: Low thermal conductivity minimizes heat loss.
Excellent Thermal Shock Resistance: Withstands rapid heating and cooling cycles without cracking.
Dense and Resilient Structure: Manufactured from premium spun ceramic fiber blankets for enhanced structural strength.
Quick & Easy Installation: Pre-shaped and compressed with built-in anchors; fast replacement and maintenance.
Eco-Friendly Material: Asbestos-free, low shrinkage, and resistant to corrosion by most chemicals.
Customizable Size & Shape: Available in various sizes, thicknesses, and anchor types to fit different furnace structures.
Typical Applications
The 1260°C ceramic fiber module is widely used in:
Steel Industry: Reheating furnaces, forging furnaces, annealing furnaces
Petrochemical Industry: Process heaters, reformers, tube walls
Ceramic & Glass Manufacturing: Kilns, shuttle kilns, tunnel kilns
Heat Treatment Furnaces: Chamber furnaces, muffle furnaces
Power Plants & Boilers: Combustion chambers, insulation linings
Non-ferrous Metal Processing: Melting and holding furnaces
Production Details of Our Ceramic Fiber Module for Industrial Furnaces
The XB126A Ceramic Fiber Module is made from high-purity spun fiber blanket, folded or stacked under compression and fitted with stainless steel anchors. Manufactured by Xintai, the module ensures excellent thermal insulation, structural strength, and low heat loss.
During production, low-organic binders are used, which burn off cleanly during initial firing. Each module is pre-compressed for tight installation, minimizing thermal gaps. Designed for working temperatures up to 1150°C, it offers high thermal efficiency and easy, fast installation. All products meet ISO9001, ISO14001, and ISO45001 standards.
Packing and Shipping Details
Each 1260 ceramic fiber module is individually packed in a high-strength carton or shrink-wrapped for protection against moisture and mechanical damage. Modules are securely placed on wooden pallets with strapping to ensure safe handling and transport.
Standard Packing: Carton box + pallet (custom packing available)
Pallet Type: Fumigated wooden pallet, suitable for export
Labeling: Product model, quantity, and batch number clearly marked
Delivery Time: 7–15 working days depending on order quantity
Shipping Options: Sea freight, air freight, or express available
Sample Shipping: Small quantities available for fast courier dispatch
Frequently Asked Questions (FAQ)
Q1: What is the maximum temperature this module can withstand?
The classification temperature is 1260°C, but the recommended continuous working temperature is up to 1100–1150°C.
Q2: What type of ceramic fiber is used in the module?
It is made from high-purity spun ceramic fiber blanket, offering superior tensile strength and thermal insulation.
Q3. Is the module easy to install?
Yes. The module is pre-compressed and equipped with stainless steel anchors (Y, V, or L type), allowing fast and secure installation onto furnace walls.
Q4: Will the binder in the fiber module affect furnace atmosphere?
No. The module uses a low-organic binder that burns off cleanly during initial firing, with minimal gas release.
Q5: Can I request customized sizes or anchor types?
Absolutely. We offer customization in size, density, and anchoring systems to meet specific furnace designs.
